GTL and CTL technology

 
Click for more information on this topic in our 2010 Annual Review
 
The gas-to-liquids (GTL) and coal-to-liquids (CTL) programmes were launched in 1997 with the formation of Sasol Synfuels International (SSI). Operations began in 2007 at our Oryx GTL joint venture with Qatar Petroleum, with design levels of production capacity achieved. SSI cares for its people and believes in a zero-harm culture. The present recordable case rate is lower than 0,15. In Nigeria, the Escravos GTL (EGTL) project is under construction and remains an opportunity for Nigeria to play a leading role in one of the most advanced sectors of the energy and fuel markets in the world today. In line with our strategic intent, SSI is pursuing international opportunities, most notably in Uzbekistan, Canada, USA, Australia, China and India, to leverage our proprietary Fischer-Tropsch conversion technology.   
   
Our GTL technology:
the Sasol process entails three steps*:
Reforming natural gas with oxygen and steam over a nickel catalyst to produce syngas
Converting syngas into long-chain waxy hydrocarbons in a Sasol Slurry Phase Distillate™ Fischer-Tropsch (FT) reactor. 
Selectively cracking the waxy hydrocarbons to produce GTL diesel, GTL kerosene, GTL naphtha and LPG


Arrow
*Refer to diagrams 1 and 3.  
 
Click for more information on this topic in our 2011 Sasol Facts     Click for more information on this topic in our 2011 Sasol Facts
 
Click to enlarge
 
Producing a new-generation diesel
With a high cetane number (70+ versus the conventional 45 – 55), low sulphur (less than five parts/million), low aromatics (less than 1%) and excellent cold-flow characteristics, Sasol GTL diesel is far superior in quality than crude oil-derived diesel. This low-emission, premium-grade fuel is also ideal as a blend stock for upgrading conventional diesels. After many thousands of kilometres of testing, GTL diesel is compatible with all fuel distribution infrastructures as well as engine and exhaust after-treatment technologies and it can be used either neat or in blends with crude oil-derived diesel in any compression ignition engine. Performance benefits of GTL diesel include improved cold-start properties, reduced noise and cleaner combustion. 
 
Our CTL technology also produces a low-sulphur, low-emissions diesel.
 
Pursuing international CTL opportunities
number SSI is progressing well with its plans to develop Sasol’s first CTL plant outside South Africa. In China, the feasibility study for a plant at the Ningdong Energy and Chemicals base has been completed, with encouraging results. The project will be undertaken with Sasol’s partner in China, the Shenhua Ningxia Coal Group, and we await the Chinese Government’s approval for the project to go ahead. 
number Sasol is conducting a pre-feasibility study into a CTL facility in India. The Indian government has awarded the SSI and Tata Group joint venture long-term access to the Talcher coalfield in Orissa. 
 
Bringing GTL diesel to the world
number In 2007, operations began at our Oryx GTL joint venture with Qatar Petroleum. Today, it is the world’s largest operating commercial-scale GTL facility. Oryx GTL is recording exceptional performance, at times in excess of 35 000 b/d produced. Marketed mostly as a blend stock in Europe and Asia, Oryx GTL diesel has notably superior properties. 
number Recent technology developments in the cost-effective extraction of shale gas and resulting lower gas prices present an opportunity for expansion of our GTL facilities. Following agreements with Talisman to acquire a 50% stake in their Farrell Creek and Cypress A shale gas assets respectively, we have embarked on a joint feasibility study with Talisman to look at the potential for a GTL facility in Canada. 
number In Nigeria, the development of the Escravos GTL plant is advancing, in partnership with Chevron and the Nigerian National Petroleum Corporation. Completion of the project is due in 2013. 
number A feasibility study is under way to establish a GTL plant in Uzbekistan, in partnership with Petronas and Uzbekneftegaz, with an estimated capacity of 1,5 million tons of GTL product a year. 
 
Some of the leading car manufacturers are investigating the potential of using more efficient homogenous charge compression ignition in their new-generation engines and we believe our Fischer-Tropsch fuels will support the technology. 
 
Also see text below     Click for more information on this topic in our 2011 Sasol Facts
 
Sasol Petroleum International
Sasol Petroleum International (SPI) manages the group’s upstream interests in natural gas and oil assets, and is active in upstream operations: exploration, appraisal, development and production. 
 
number In Mozambique, SPI’s (70% equity and operator) produces gas and condensate from the Pande and Temane fields through its central processing facility (CPF) located in Temane, in partnership with Companhia Moçambicana de Hidrocarbonetos (25% equity) and the International Finance Corporation (5% equity). Production at the CPF started in 2004 at a rate of 120 million GJ/a from the Temane field, and feeds both Mozambican as well as South African markets. The Pande field was brought on stream in 2009 as part of the 183 million GJ/a expansion project. This project is estimated to cost USS$306 million and is scheduled to be completed in 2011.

Appraisal drilling in the Inhassoro field if part of the 2010/2011 Mozambique well campaign and if successful will be followed by en Extended Well Test to establish the economic viability of a liquids (light oil/condensate) development project. This project could also improve the viability of a potential LPG project.

In November, 2009 SPI acquired two offshore licenses in Mozambique, 100% of the Sofala Block and a 50% equal share with Petronas in Block M-10. ENH has now been assigned a 15% carried interest in both the M-10 and Sofala concessions. Potential success in either of these two new concessions would possibly allow for this entire area, including the Njika discoveries in EPC Blocks 16 and 19, to be developed further.

On 21 September 2010, the Exploration and Production Concession Contract (EPCC) for the on-shore block Area A was signed by the Mozambique Ministry of Mineral Resources and the concessionaires SPI (90%) and ENH (10%). 
number In Gabon, SPI has 27,75% equity in the Etame Marin permit, operated by Vaalco Energy. Gross oil production of about 22 000 b/d is realised from the Etame, Ebouri and Avouma oil fields. 
 

Progress continues in Asia-Pacific

number In December, 2009 SPI signed a Farm-in Agreement with Finder Exploration to take up a 45% equity stake in the promising AC/P-52 permit in the offshore Browse Basin. This deal supplements the existing acreage position in the block WA-388, which is located in the offshore Carnarvon Bason. 
number SPI has also progressed exploration activities in Papua New Guinea. Initial seismic acquisition has been successfully concluded and subsequent prospect evaluation has matured a drill site in PPL-285, which will be drilled in the second quarter of 2011. Additional seismic is being acquired in 2011 to further detail possible follow-up drilling locations. 
 

Expanding our upstream portfolio

Global exploration and new venture activities are focused on a number of core areas: Southern Cone Africa, Australasia and North America regions. These activities aim to fuel our upstream growth plans and are targeting both conventional and non-conventional gas opportunities. 
 
number On 17 December 2010, SPI signed an agreement with the Canadian-based Talisman Energy to acquire a 50% stake in their Farrell Creek shale gas assets located in the Montney basin, of British Columbia and Alberta.

The CA$1 025 million (R6 950 million) acquisitions include 51 000 acres of land with an estimated contingent resource of 9,6 trillion cubic feet (TCF) of gas. Talisman Energy retain the remaining 50% interest and continue as operator of the Farrell Creek assets, that include gas gathering systems and processing facilities.

On 8 March 2011, SPI exercised an option and signed a letter of agreement with Talisman to acquire a 50% stake in their Cypress A shale gas asset. This CA$1 050 million (R7 413 million) acquisition is also located in the Montney Basin and offers particularly thick productive shale formations. The transaction covers over 57 000 acres of land with an estimated contingent resource of 11.2 TCF. 
 
Click for more information on this topic in our 2010 Annual Review
 
chemical cluster
  The chemical cluster represents another important part of the Sasol portfolio, in addition to the businesses in the South African and international energy clusters. In South Africa, the chemical businesses are closely integrated in the Fischer-Tropsch (FT) value chain and produce a wide range of chemical products as co-products of this process. Outside South Africa we operate related chemical businesses. The chemical cluster supplements our CTL and GTL growth through three growth areas – FT, cracker and syngas platforms.
  The most common products produced by companies in the chemical cluster are polymers, monomers, waxes, fertilisers, mining chemicals, explosives, alcohols, linear alkylbenzene, surfactants, inorganic specialities, speciality gases and phenolics. 
 
 
Click for more information on this topic in our 2010 Annual Review
 
sasol oil
  Sasol Oil markets fuels blended at Secunda and refined through its 63,6% share in Natref oil refinery at Sasolburg. Products include petrol, diesel, jet fuel, illuminating paraffin, liquefied petroleum gas, fuel-oils, bitumen and lubricants. It imports fuels to balance its product slate and meet contractual commitments. Sasol Oil operates 418 Sasol- and Exel-branded retail convenience centres in South Africa and exports fuels to Southern Africa.
 
 
  In 2010 we continued to upgrade Natref and improve its stability. Throughput has increased since revamping the existing diesel unifiner, which was completed in April 2010. We also commenced construction of a pipeline between Sasol Oil facilities at Secunda and Natref at Sasolburg.
 
 
 
How fuel prices are calculated in South Africa
Composition of the petrol pump price 93 Octane Unleaded (Gauteng) in SA cent per litre 980 c/l – 6 April 2011
  The petrol retail price is regulated by the government and changed every month on the first Wednesday of the month. The price is calculated by the Central Energy Fund (CEF) on behalf of the Department of Mineral Resources.

The petrol pump price is composed of a number of price elements that can be divided into international and domestic elements. The international element, or Basic Fuel Price (BFP), is based on what it would cost a South African importer to buy petrol from an international refinery and to transport the product to South Africa.