SasolAnnual review and summarized financial information 2006
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Summary Creating an Industry Coal & Gasifiers Plant & Catalysts Economics & Chemicals Plastics & Synthol Reactors, Exploration & Gas-to-liguids  
 
 
Time line
•  Secunda
•  Third Sasol
•  Chemical potential
•  In with a bang
 
 
 
Time line
 
pg24_1  
 
 
1960
The Organisation of Petroleum Exporting Countries (Opec) is formed 
 
1960 The Organisation of Petroleum Exporting Countries (Opec) is formed
1968 South Africa gets an inland oil refinery, Natref. Sasol is a major shareholder with board representatives including the Iranian government
1975 The location of Sasol’s huge new factory, Secunda, is announced
1979 Construction begins of a duplicate factory (Sasol Three) at Secunda
1982 Sasol Three comes on stream
 
Sasol’s sales turnover rose steadily during the 1960s. Profit margins, however, rose only modestly despite steady improvement in plant availability and efficiency. In 1960 net profit was 8,5 per cent of sales; in 1970 10,5 per cent.
 
The cause was apartheid on the one hand, and a booming economy on the other. Once business confidence had recovered from the shock of the Sharpeville killings and other violent demonstrations in 1960, fixed investment began to rise sharply. By 1963 the economy was growing at close to eight per cent a year. That pace could not, however, be sustained. Various laws had confined the acquisition of industrial skills to whites; now they began to cash in, driving their wage rates ever higher. At the same time, banks began competing vigorously for customers by lending money on an unprecedented scale: discounts and advances rose from R750 million at the beginning of 1963 to R1 250 million by the end of 1964. There was an immediate surge in inflation. To counter it, the government set about discouraging credit by raising the Bank Rate to five per cent and increasing the proportion of banks’ liquid assets that had to be invested in low-yielding government instruments.
 
So Sasol, which continued to spend on new plant to improve its existing operations and expand into additional products, was faced with rising labour and capital-good costs and higher financing charges. It could not, however, raise its prices for petrol and diesel fuel. They were inexorably tied to the international price of crude oil, and that remained virtually unchanged from what it had been when the decision was taken in 1950 to create Sasol. 
 
There was one way to reduce operating costs, Sasol decided, and that was to trim the workforce as much as possible. In 1967 it employed 3 337 whites in the factory. By 1971 their number was down to 3 182. At the Sigma mine, their number fell from 235 to 188 over the same period. Black numbers were also steadily reduced, especially in the mine where they fell from 1 745 to 1 222 by 1974. It was a measure that, at least so far as skilled employees were concerned, would within a few years produce an unexpected cost. 
 
Opec
The Organisation of Petroleum Exporting Countries (Opec) had been formed in 1960 to raise the price its members - all but one of them located in the Middle East - would receive for crude oil. It had, as we’ve seen, no success during the 1960s; many oil-producing countries had not yet joined Opec, and there was plenty of oil being produced around the world to meet demand. In the early 1970s, though, the supply/demand balance began to falter. Many countries were now enjoying rapid economic growth and needed more crude oil to fuel it. At the same time, US oil production was shrinking, its oil imports expanding. Opec introduced several price-adjusting mechanisms, the essential aim and outcome of which was to provide higher oil prices to compensate its members for inflation in countries from which they bought goods. By mid-1973 Opec had driven the oil price from about US$1,50 in 1970 to US$3 a barrel. 
 
That was good news for Sasol, of course, but Etienne Rousseau warned the government in his chairman’s address in late 1971 that it shouldn’t lead to undue optimism about the economics of oil from coal. "The biggest problem remains the very high capital cost involved," he explained. 
 
But then came the Yom Kippur War between Israel and its Arab neighbours in October 1973. Opec had, shortly before it, decided to raise oil prices by a further 70 per cent. Now, angered by the West’s support for Israel in the war, it decided in December to raise them yet again, this time by 130 per cent. In a couple of swift moves, it had raised the oil price to US$12 a barrel. 
 
The South African government had asked Sasol several times during the later 1960s and early 1970s to consider building another oil-from-coal plant, and always Sasol had refused. The price of crude oil relative to the capital cost of a new plant, it explained, would make the enterprise uneconomic. Instead, in 1969 it suggested that cheap crude oil be stockpiled in worked-out mines at Ogies, east of Johannesburg. Government agreed, and accepted Sasol’s offer to administer the scheme. 
 
When the crude oil price shot up in late 1973, Sasol was asked yet again to consider building another oil-from-coal factory. In his chairman’s address of October 1972, Rousseau had observed: "The danger exists that for as long as the plants required to produce oil from coal remain of the present size and complexity, the increase in production costs resulting from the normal escalation of capital cost may well keep pace with the increases in the price of crude oil." That was tantamount to saying another factory would be economically feasible only if far larger plants could be built to yield greatly improved economies of scale in capital and operating costs. 
 
Moreover, he added in his address a year later, there was also a good chance that further research into the design of oil-from- coal plants would reduce significantly their capital cost. It would, therefore, be unwise, he concluded, "to rush into new South African oil-from-coal plants at a time when the chances are good that such projects could be undertaken more economically after some further research work, which is progressing well not only at Sasolburg, but also elsewhere in the world." 
 
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